I was talking about the "manufacturing" process of the card. Did you print the PDF in a heavy paper? The cards were print in two different papers and glued together later?
The same question for the "manufacturing" process of the tokens. Which material did you use to build them?
Ok.
That's more clear now.
First of all I use this:
https://github.com/SirYaro/arrange_cards/blob/master/arrange_data/karty_setup_poker.png (or
this, or
this)
as a template to arrange cards and create full pages.
That is in case you want to re-done something or just translate.
After I had ready to print pdf I printed cards back on a foto paper (one sided, glossy around 200g) and then fronts on
self adhesive foto paper (glossy 115g).
Now if you take a look at provided template (karty_setup_poker.png) there a two borders there. One is gray around whole page, and other is white just around crop marks. Whole template is designed to cut off gray area on all pages. That way you will have cards perfectly aligned to the center (all in a same fashion) no matter how bad work your printer might did.
Then you stick adhesive front to non-adhesive back. Since both side are the same you will have both sides perfectly aligned. In addition card's backs have no details on a sides so if you do some sloppy job with merging both sides cards will still looks good after you cut them.
Then you have to cut pages into separate cards and use corner rounder to remove crop marks.
You can see some more
here and
here.
As for the tokens I've ordered laser cut tokens from 3mm plywood. Than I painted them with wood stain (I dipped whole batches in a stain, I didn't paint with brush of something), polished with sand paper (1000+), applied layer of spray lacquer, quick polished again and apply second layer of lacquer. Then same process with other side.
then I applied stickers and spray 3rd layer of lacquer.
You can see few images of that process
here.
